- Product
Nikka K-III Sprayer
Contact Information
- +6012-959 5616
- sales@oripack.com.my
Nikka K-III Sprayer
The Nikka K-III is an electronic powder sprayer designed to apply minute amounts of anti-blocking or anti-setoff powder (such as Nikkalyco) onto surfaces like plastic films and paper. It is a “long-seller” in the industry, with over 3,000 units shipped globally, known for its ability to operate without compressed air.
Key Features & Design
The design is centered around a mechanical-to-electrical delivery system that prioritizes precision over volume.
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Airless Dispersion: It uses a corona discharge method to separate and disperse powder. Because it doesn’t use air currents, it eliminates the turbulent “cloud” often seen with air sprays.
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Linear Delivery: Powder falls linearly from the roller, ensuring a consistent curtain of powder across the entire web width.
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Modular Roller Width: The roller surface length is customizable, typically ranging from 200 mm to 2,000 mm (with heavy-duty versions reaching up to 3,800 mm).
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Corona Discharge Mechanism:
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Powder fills the hopper above a rotating roller.
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A doctor blade creates a thin, uniform film of powder on the roller surface.
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As the roller turns, a “wiper” (discharge wire) uses high voltage to strip and micro-disperse the powder onto the substrate.
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Operational Efficiency
The K-III is engineered to integrate into high-speed production lines with minimal intervention.
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Speed Response: It features a speed-tracking capability (0–10V DC external signal) that automatically adjusts the roller rotation speed to match the production line speed.
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Precise Control: The spray volume is strictly proportional to the roller’s RPM (standard range: 0.15 to 1.87 rpm), allowing for highly reproducible settings.
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Reduced “Button Drops”: The design minimizes the risk of powder clumps (drips) falling onto the product, which is a common failure point in air-based systems.
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Ease of Maintenance: Its “simple structure” design allows for quick cleaning and wire replacement, reducing machine downtime.
Cost Benefits
While the initial investment in an electronic system is higher than manual or simple air-sprayers, the K-III offers long-term savings through waste reduction:
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Lower Powder Consumption: Because the powder is applied with high precision and less “drift” (scattering into the air), less powder is required to achieve the desired anti-blocking effect.
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Improved Yield: By preventing “blocking” (layers of film sticking together) and reducing defects from powder clumps, the system significantly lowers the rate of rejected material.
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Cleaner Working Environment: Less scattering means less powder settling on other machinery or being inhaled by staff, reducing cleaning costs and potential health/safety liabilities.
